80 Series Rear Bar Flat Pack Weld-Together Kit

SDF is excited to launch our latest DIY solution for the 80 Series – a pre-cut, weld-together rear bar kit. Built on the same proven design as our Rear Bar Technical Drawing Kits, this package saves you the hassle of chasing quotes, organising laser cutting, or coordinating suppliers.

✅ Arrives pre-cut and ready to weld – straight to your door.

What’s Included:

• 5mm thick pre-cut mild steel bar plate components with precision notching for easy alignment during fabrication.
• Cut-out provisions for rear spotlights and swing-out stub axles.
• Step-by-step instruction manual with detailed images, dimensions, and fabrication guidance.
• Comprehensive hardware list – all bolt sizes and specs required to mount your bar (fasteners not included in the kit)
• Optional component guide – lighting, stub axles, hubs, latches, gas struts, etc., complete with supplier links and price comparisons (components not included in the kit, so you can choose your preferred setup)

Add-On Options:

Tire Swing Kit:

• 5mm thick pre-cut swing-out mild steel plate components
• Step-by-step fabrication guide with images and dimensions
• RHS tubing list with technical drawings (RHS components not included in the kit)

Jerry Can Swing Kit:

• 3mm thick pre-cut swing-out mild steel plate components
• Step-by-step fabrication guide with images and dimensions
• RHS tubing list with technical drawings (RHS components not included in the kit)

Why Choose the SDF Flat Pack Kit?

💰 Save money – no middlemen, no cutting costs.
🛠️ DIY flexibility – build it your way, with your choice of add-ons.
🔧 Proven design – engineered for a perfect fit to your body and chassis.

⚠️ Please note: You’ll need welding equipment (welder, grinder, etc.) and fabrication skills. The process involves tacking, checking alignment, and fully welding before final finishing.

👉 Don’t miss the chance to build a custom, heavy-duty rear bar at a fraction of the cost – while still having the satisfaction of doing it yourself!

*Current lead time: 2 weeks on all orders