80 Series Front Bar Flat Pack Weld-Together Kit

80 Series Front Bar Flat Pack Weld-Together Kit

SDF is excited to launch our latest DIY solution for the 80 Series – a pre-cut, weld-together front bar kit. Built on the same proven design as our Front Bar Technical Drawing Kit, this package saves you the hassle of chasing quotes, organising laser cutting, or coordinating suppliers.

✅ Arrives pre-cut and ready to weld – straight to your door.

What’s Included:

• 5mm thick pre-cut mild steel bar plate components with precision notching for easy alignment during fabrication.
• 10mm thick pre-cut mild steel plate chassis mounting plates with tow points for shackles
• 5mm thick pre-cut mild steel plate mounting tabs for installing accessories like spotlights, light bars, UHF aerials etc.
• Braced winch mounting surface with standard mounting hole pattern to suit most low mount winches on the market
• Cutout provisions for fairleads with standard inline mounting hole pattern, allowing you to install a flip up number plate bracket
• 40mm diameter single hoop design for extra protection and additional accessory mounting tabs (hoop not included in the kit)
• Step-by-step instruction manual with detailed images, dimensions, and fabrication guidance.
• Comprehensive hardware list – all bolt sizes and specs required to mount your bar (fasteners not included in the kit)

Why Choose the SDF Flat Pack Kit?

💰 Save money – no middlemen, no cutting costs.
🛠️ DIY flexibility – build it your way, with your choice of add-ons.
🔧 Proven design – engineered for a perfect fit to your body and chassis.

⚠️ Please note: You’ll need welding equipment (welder, grinder, etc.) and fabrication skills. The process involves tacking, checking alignment, and fully welding before final finishing.

👉 Don’t miss the chance to build a custom, heavy-duty front bar at a fraction of the cost – while still having the satisfaction of doing it yourself!